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Cavreon

One roof, six lines, nothing subcontracted

Sialkot has thousands of small workshops, and most exporters here are traders who spread an order across several of them. That is why quality drifts between shipments. We press, form, stitch, finish and inspect in the same building, with the same people, every time.

Annual capacity
180,000 units per year
Floor area
42,000 sq ft
People
180 staff
Export markets
23 countries

What each line does

Capacities below are sustained daily output at a single shift. We run a second shift in the European pre-season.

Composite press

Hand layup of pre-preg carbon, aramid and fibreglass over foam and EVA cores, cured under heat and pressure. This line makes the hockey sticks and padel rackets.

420 units per day

Thermoforming

Unibody paddle pressing with foam-injected perimeter walls, plus peel-ply surface texturing for raw carbon faces.

300 units per day

Vacuum forming

HDPE and fibreglass shells for shin guards, bonded to contoured EVA liners on a heated jig.

1,100 pairs per day

Cut and stitch

Bag unit running 600D and 900D polyester, with bar-tack machines at every stress point and an in-line zip pull test.

600 bags per day

Finishing

Spray booth, sublimation, pad printing, grip wrapping and edge guard fitting. All branding is applied here rather than bought in.

Matched to output

Quality control

Every unit weighed and balance-checked against the approved sample. Composite batches are additionally deflection-tested and logged.

100% inspection

What we actually check

A quality claim means nothing without the tolerance attached to it, so here are ours. We will send the inspection log with your shipment if you want it.

Weight tolerance
± 8 g against approved sample
Balance tolerance
± 5 mm from nominal
Deflection test
Per batch, composite lines
Zip cycle test
500 cycles, bag unit
Drop test
Shin guard shells, per batch
Material compliance
REACH, EN 71-3 on request

Come and see it

We will send a factory video walkthrough today, and you are welcome to visit or send a third-party inspector before you place an order.